Manufacturing – Jroneturbo

DIGITAL MANAGEMENT

The company implements efficient digital, networked, flexible, and intelligent production. It has been recognized by the Jiangsu Provincial Department of Industry and Information Technology as a model smart workshop, an industrial internet benchmark factory, and a five-star cloud enterprise.

Manufacturing Execution System(MES)

Improve production efficiency and ensure product quality, fast and effectively meet the global customer’s needs.

Dispatch production according to ERP
Electronic drawing and operating instruction upload from PLM
Display real-time production data of each unit
Monitor and maintain equipment status
Quality control and tracking
Raw material supply and finished product positioning are enabled by WMS
Data analysis to improve efficiency

Smart Warehouse Management System(WMS)

Intelligent, fiexible, visible, and interconnected, greatly improve inventory turnover and work efficiency for fast delivery.

4500㎡ warehouse
6000 stock positions
Barcode management
Transport method: by sea, by railway, by air
Efficient pallet packing
Picking by AGV and automated wrapping

OE EQUIPMENT

Introduced top-tier machining equipment and advanced manufacturing and testing facilities, focusing on high-precision machining and assembly processes. Core processes include turbine component machining, core component assembly, high-speed dynamic balancing, and complete assembly to ensure products meet the highest standards.

Turbine Component Machining

UK CVE Electron Beam Welding

Welding of Turbine Head and Shaft

Japan OKUMA Surface and Sealing Ring Groove Grinding

Rotor Groove and Surface Grinding

Gemany SCHENCK Single Rotor Dynamic Balancing

Rotor Imbalance Measurement and Weight Correction

Core Component Assembly

Core Component Pre-assembly

Turbine, Piston Rings, Heat Shield, and Journal Bearing Assembly and Inspection

Core Component Assembly

Turbine Assembly, Intermediate Assembly, Thrust Bearing, Fixed Sleeve, Gas Sealing Plate Assembly, Fastening Bolts, lmpeller, Locknuts

Core Component Inspection and Marking

Leakage Test, Axial Clearance Check, Laser Marking

High-Speed Dynamic Balancing

Automatic Measurement and Cutting of Product

Remove Material Based on Peak Angle of Dynamic Balancing Curve

Nut Material Removal

Balancing Machine Automatically Removes Nut Material

Impeller Material Removal

Balancing Machine Automatically Removes Impeller Material

Complete Assembly

Pre-assembly and Inspection of Casing

Casing Marking, Pre-assembly, and Leakage Testing Curve

Turbine Housing Assembly

Turbine Housing Assembly, Actuator Securing and Testing

Casing and Core Component Assembly

Casing Securing and Core Component Gripping

QUALITY ASSURANCE

Quality Control

Project Development Quality Control

Supplier Quality Control

Incoming Material Quality Control

Production Process Quality Control

Shipping Process Quality Control

Service and Customer Quality Control

Testing Equipment

HEXAGON Coordinate Measuring Machine

FRD Automatic Video Measuring Machine

Mahr Roughness Profiler

Mahr Cylindricity Gauge

Cleanliness Testing

Universal Testing Machine

VICI VISION Optical Gauges

CIMAT Flow Testing

TURBO TECHNICS Performance Testing

TURBOCLINIC Flow Testing

G3 Flow Testing

Hommel Optical Gauges