R & D Systems

Jroneturbo
New Turbocharger
Passenger Car
Commercial Vehicle
Off-Highway
ATV/UTV
Turbo Cartridges
Passenger Car
Commercial Vehicle
Off-Highway
ATV/UTV
Turbo Accessories
Oil Line
Gasket/ Mounting Kit
Installation Kit
Emissions System
Diesel Particulate Filters
Sensor of DPF
Clamp of DPF
Gasket of DPF
Weld Bung of DPF

R&D CENTER

65+ R&D Staff
~15% of total population
>50% staff w/ ~15yrs turbocharger work experience
Top Universities

Based on the expertise of foreign enterprises, our team structure includes product design and development, simulation analysis, project management, prototyping, and testing, providing strong support for new product development. Now, our R&D team consists of 65 members, including more than 10 PhDs, more than 80% of the R&D team has bachelor's degree or above, and the core members of the team have over 15 years of industry work experience, mainly from leading enterprises in the industry.

DIGITAL R&D MANAGEMENT

Through the PLM system and digital design tools such as CAE/CAD, combined with virtual modeling and simulation testing, as well as data analysis and optimization, Jrone achieves efficient product development process management and decision support. This approach manages critical information and processes across the entire product lifecycle—from design and manufacturing to service—enhancing efficiency and reducing costs.

In the process of Product Lifecycle Management, projects are managed through visualized and standardized system processes, according to the requirements of the IATF 16949 system, from demand analysis to final SOP, it is strictly implemented in accordance with the modular implementation of APQP (Advanced Product Quality Planning) project management process, and fully ensures that the engineering control from manual samples to mass production, DVP engineering experimental data analysis, and design changes are effectively controlled. So as to improve the efficiency, quality, and traceability of project management, helping achieve project goals and meet customer needs

Project Initiation

Product selection based on TecDoc and ACES. Product data collection, following OE specifications.

  • ACES
  • TecDoc
  • OE Samples
  • CIMAT

Mold Design and development

Jrone has established a comprehensive product database and design standards, while FEMA assesses risks and enhances designs to evaluate and circumvent design patent issues. CAE Simulation and Verification. The design is according to OE samples, but the performance is beyond it.

  • CATIA
  • Compressor Design
  • Calibration Standards
  • Calculate Dimensional Tolerances

Mold Design and development

Consistency of production quality is considered at the beginning of design. Develop quality planning for turbocharger assembly and components, ensuring alignment with the process planning inspection protocols.  

  • Tooling Design
  • Tooling Design
  • Tooling Design
  • Quality Control Plan

Tooling Prototype Production

Proficiently understanding the structure of engine and nozzle ring and their control logic, leveraging advanced equipment for data collection and verification. Back-to-Back Testing and Validation. Enhance first-pass yield in new product development and reduce production line issues and customer complaints.

  • 3D Model
  • Prototype
  • Compliance Benchmarking
  • Performance Testing

PPAP Trial Production

We focus on intelligent manufacturing, establishing intelligent production workshops for turbochargers centered around digital management, core processes, and quality assurance. The company implements efficient digital, flexible, and intelligent production.

  • Manufacturing Execution System
  • Process Management
  • Production Planning Management
  • Quality Management